Srinivasan Balasubramanian
Master Thesis - Online Temperature estimation of motor in Brake-by-wire system
Experience
Master Thesis - Online Temperature estimation of motor in Brake-by-wire system
Robert Bosch GmbH
- Developed and validated physics-based mathematical models of PMSM to support system-level thermal behaviour understanding.
- Performed parameter estimation using Recursive Least Squares and validated results in MATLAB/Simulink and physical test-bench measurements.
- Conducted robustness analysis across static and dynamic operating scenarios using measured hardware data.
- Supported model verification activities by analysing deviations between simulation and experimental results, contributing to design validation.
- Improved resistance estimation by 80% and temperature estimation by 30%.
Senior Engineer - Automotive Chassis Brakes Development
Brakes India Private Limited
- Designed and developed mechanical hardware components from concept to serial production, including 3D CAD models and manufacturing drawings using Siemens NX and CATIA, applying GD&T and DFMA principles.
- Integrated component designs into higher-level assemblies and performed tolerance analysis, fit checks, and design verification to ensure functional and manufacturable system integration.
- Led engineering activities across the product lifecycle, coordinating design reviews, technical risk assessments (DFMEA), and engineering change implementation.
- Maintained Bills of Materials, part structures, and design data within PLM systems, ensuring configuration control and traceability.
- Collaborated closely with manufacturing, quality, and external suppliers to resolve design issues, improve producibility, and reduce cost while meeting technical requirements.
- Translated customer specifications into technical requirements and executed design verification activities through DVPRs, testing, and analysis.
Summary
Mechanical Design and System Integration Engineer with 4+ years of experience in hardware development from concept to serial production, specializing in CAD-based design, GD&T, PLM (Teamcenter), and cross-functional integration within manufacturing and supplier environments.
Experienced in developing and integrating pressure-containing mechanical components, executing design reviews, DFMEA, and engineering change management.
Skills
Core Skills
- Mechanical Design & Prototyping
- Cad Modeling
- Engineering Change Management
- Risk Assessment
- Design Validation
- Product Development
- Dfma
- Fmea
Cad Tools
- Siemens Nx
- Solidworks – Advanced
- Ptc Creo
- Catia V5
- Autodesk Inventor – Intermediate
Software Tools
- Python – Advanced
- Matlab
- Simulink – Intermediate
Edv Tools
- Microsoft Office (Word, Excel, Powerpoint) – Advanced
- Teamcenter Plm
- Sap – Intermediate
Languages
Education
Hochschule Schmalkalden
Master of Engineering · Mechatronics and Robotics · Schmalkalden, Germany
SASTRA Deemed University
Bachelor of Technology · Mechanical Engineering · Thanjavur, India
Certifications & licenses
SUAS Premier Course
Hochschule Schmalkalden
Applied Control Systems: Autonomous Cars+ Math+ PID+ MPC
Udemy
Autonomous Robots: Kalman Filters
Udemy
Diploma In Product Design And Analysis Certification
CADD Centre
Profile
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