Srinivasan B.

Master Thesis - Online Temperature Estimation of Motor in Brake-by-Wire System

Heilbronn, Germany

Experience

Feb 2025 - Aug 2025
7 months

Master Thesis - Online Temperature Estimation of Motor in Brake-by-Wire System

Robert Bosch GmbH

  • Developed and validated physics-based mathematical models of PMSM to support system-level thermal behaviour understanding.
  • Performed parameter estimation using Recursive Least Squares and validated results in MATLAB/Simulink and physical test-bench measurements.
  • Conducted robustness analysis across static and dynamic operating scenarios using measured hardware data.
  • Supported model verification activities by analysing deviations between simulation and experimental results, contributing to design validation.
  • Improved resistance estimation by 80% and temperature estimation by 30%.
Jul 2018 - Sep 2022
4 years 3 months

Senior Engineer - Automotive Chassis Brakes Development

Brakes India Private Limited

  • Designed and developed mechanical hardware components from concept to serial production, including 3D CAD models and manufacturing drawings using Siemens NX and CATIA, applying GD&T and DFMA principles.
  • Integrated component designs into higher-level assemblies and performed tolerance analysis, fit checks, and design verification to ensure functional and manufacturable system integration.
  • Led engineering activities across the product lifecycle, coordinating design reviews, technical risk assessments (DFMEA), and engineering change implementation.
  • Maintained Bills of Materials, part structures, and design data within PLM systems, ensuring configuration control and traceability.
  • Collaborated closely with manufacturing, quality, and external suppliers to resolve design issues, improve producibility, and reduce cost while meeting technical requirements.
  • Translated customer specifications into technical requirements and executed design verification activities through DVPRs, testing, and analysis.

Summary

Mechanical Design and System Integration Engineer with 4+ years of experience in hardware development from concept to serial production, specializing in CAD-based design, GD&T, PLM (Teamcenter), and cross-functional integration within manufacturing and supplier environments. Experienced in developing and integrating pressure-containing mechanical components, executing design reviews, DFMEA, and engineering change management.

Languages

Tamil
Native
English
Advanced
German
Intermediate

Education

Oct 2022 - Dec 2025

Hochschule Schmalkalden

Master of Engineering · Mechatronics and Robotics · Schmalkalden, Germany

Jun 2014 - May 2018

SASTRA Deemed University

Bachelor of Technology · Mechanical Engineering · Thanjavur, India

Certifications & licenses

SUAS Premier Course

Hochschule Schmalkalden

Applied Control Systems: Autonomous cars+ Math+ PID+ MPC

Udemy

Autonomous Robots: Kalman Filters

Udemy

Diploma in Product Design and Analysis Certification

CADD Centre

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