Recommended expert
Vaikunth Shanbhag
Technology Consultant – Hydrogen Systems Engineering
Experience
Jan 2024 - Present
2 years 1 monthIndia
Technology Consultant – Hydrogen Systems Engineering
Bashpa Energy Technology Solutions
- Consulting & strategic advisory in areas related systems engineering, infrastructure development, techno-economic feasibility, sector coupling and regulatory aspects of green hydrogen in India to evaluate integration and decarbonization opportunities.
- Developed data-driven models of renewable distributed energy resources (wind, solar and hydel) to evaluate the cost of green hydrogen production, distribution and application, aiming for commercial viability and affordability.
- Spearheaded the modelling of the Indian electricity grid and simulation of load balancing to estimate the short- and long-term energy market flexibility analysis to support energy trading and risk management for hydrogen assets.
- Leading AI-enabled software development to support decision-making and accelerate the adoption of a hydrogen economy in India.
Apr 2022 - Mar 2025
3 yearsAachen, Germany
Senior Engineer – Fuel Cell Systems Engineering
Stack-Hydrogen Solutions GmbH
- Led the development of multi-domain mathematics and physics-based simulation models (0D–1D) for hydrogen-based fuel cell systems (System and Balance of Plant) in Matlab/Simulink for automotive application, enhancing predictive analytics and design optimization.
- Developed & optimized energy management and control strategies for system/powertrain/vehicle, achieving measurable gains in vehicle performance, stability & fuel efficiency.
- Developed tool chains for real-time MiL/SiL/HiL testing, accelerating embedded software development, validation and integration cycles.
- Spearheaded system-level requirement engineering and MBSE implementation to align with various standards, reducing development iterations, ensuring functional safety compliance and traceability.
- Provided techno-commercial inputs for system cost engineering to optimize CAPEX & OPEX; strategy and business case development to maximize valuation.
Apr 2021 - Mar 2022
1 yearIndia
HybridModular Hybrid Two-Wheeler Concept Project
- Led the design and development of a modular hybrid electric two-wheeler tailored for the Indian market.
- Managed end-to-end responsibilities including product design, supplier sourcing, prototype validation, customer development, and fundraising.
- Drove business strategy and project execution, leading to recognition as a South Region Finalist in the Climate Launchpad India 2018 competition.
Apr 2019 - Mar 2021
2 yearsAachen, Germany
Project Engineer – Fuel Cell Systems
FEV Europe GmbH
- Built and validated digital twin models for PEMFC based powertrains for various vehicle classes in Matlab/Simulink and GT-SUITE through alignment with test results and performed detailed documentation.
- Conducted performance and cost optimization using simulation-driven Total Cost of Ownership (TCO) analysis and introduced modular system designs, reducing costs across platforms.
- Collaborated with cross-functional teams for system benchmarking.
Aug 2018 - Feb 2019
7 monthsIndia
HybridModular Hybrid Two-Wheeler Concept Project
- Led the design and development of a modular hybrid electric two-wheeler tailored for the Indian market.
- Managed end-to-end responsibilities including product design, supplier sourcing, prototype validation, customer development, and fundraising.
- Drove business strategy and project execution, leading to recognition as a South Region Finalist in the Climate Launchpad India 2018 competition.
Aug 2018 - Jan 2019
6 monthsAachen, Germany
Systems Engineer – Fuel Cell Range Extenders
StreetScooter GmbH
- Simulated and optimized range extender architectures for DHL’s electric delivery fleet, improving range and operational reliability under variable load conditions.
Dec 2013 - Jul 2018
4 years 8 monthsBengaluru, India
HybridSenior Engineer – FCHEV System Modeling & Simulation
Mercedes-Benz R&D
- Delivered simulation frameworks and energy management logic for next-gen Fuel Cell Hybrid Electric Vehicles (FCHEV) including the B-Class F-Cell and GLC F-Cell.
- Developed performance models for e-turbochargers and hybrid systems, supporting Daimler's early-stage fuel cell and hybrid concept evaluations.
- Provided program support across simulation workflows, toolchain development, and technical training.
Jan 2013 - Nov 2013
11 monthsBengaluru, India
Senior Engineer – System Modelling & Analysis
Honeywell Technology Solutions
- Modeled lithium bromide-based vapor absorption thermal recovery systems; analyzed field data from aero engines and APUs to drive predictive maintenance and energy recovery design improvements.
Jul 2010 - Sep 2011
1 year 3 monthsBengaluru, India
Development Engineer – Common Rail Diesel Injection (CRDI) Systems
Bosch Limited
- Led system-level calibration and environmental validation of CRDI systems for commercial vehicle applications; developed & validated models for simulation and control concept development.
Aug 2008 - Jul 2010
2 yearsChennai, India
R&D Engineer – Pneumatic Brake Systems
WABCO TVS India
- Designed and validated modular air brake components; implemented cost-saving redesigns via value engineering and functional benchmarking.
Summary
I am a highly motivated systems engineer with 14+ years of experience. I am passionate about innovation, continuous process optimization which has resulted in patented inventions, efficient workflows and significant cost reduction. I am committed to technological advancements and business excellence, with a proven track record of leading complex engineering projects, especially in model-based systems engineering of fuel cell hybrid powertrains and automotive technology.
Skills
Software
- Matlab/simulink
- Python & Pypsa Programming
- Gt-suite
- Autocad
- Embedded Coding (C/c++)
- Catia V5
- Proe/creo
- Freecad
- Blender 3d
- Microsoft Tools - Word, Excel, Powerpoint, Access, Visio, Outlook
- In-step (Req. Mgmt.)
- Capella (Mbse)
- Wordpress Platform (Html, Php, Javascript & Css)
Technical & Business
- System Modelling & Simulation (Data-driven, Semi-empirical & Physics Based Modelling Of Aero-thermodynamic, Vibrational & Electrical Systems)
- Power Systems Modelling
- Energy Market Modelling/analysis Of Flexibility Trading
- Statistical Analysis & Decision Making
- Test Data Measurement & Analysis
- Functional Safety Acc. Iso 26262
- Model Based System Engineering Acc. Aspice
- Requirements Management
- Automotive Business Development
- Cost Modelling/engineering
- Benchmarking
- Project Management
- Dfmea/hara
- Design Function Analysis
- Lean Manufacturing Techniques (Apqp, Dfa Kaizen, Poka Yoke, Ppap, Tpm, Tqm)
- Supplier Management
- Value Engineering
Languages
English
AdvancedHindi
AdvancedKannada
AdvancedTamil
AdvancedGerman
IntermediateEducation
Apr 2019 - Mar 2020
Quantic School of Business & Technology
Executive MBA · United States
Oct 2011 - Sep 2012
Cranfield University
MSc · Automotive Product Engineering · United Kingdom
Aug 2004 - Jul 2008
Visveswariah Technological University
BE · Mechanical Engineering · India
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