Kyriakos Theodorou
Plant Manager
Experience
Plant Manager
Solin S.A.
- Oversee plastic pipes production in PEX, PERT, PPR, HDPE, PA80, LDPE, PB and LDPE insulation foam
Project Manager
Ilvief S.A.
Direct production and maintenance activities
Responsible for safety
Manage customer relations
Increased production from €8M to €40M in two years
Achieved ISO 14001 certification
Global Maintenance & Automation Manager
Imerys S.A.
Implement maintenance strategies
Introduce predictive maintenance tools including thermal camera analysis, vibration control analysis, conveyor alignment systems and automatic lubrication
Report maintenance using scripts and databases
Lead global SAP S/4HANA PM implementation as subject matter expert for 200 industries
Propose cost reduction initiatives
Drive TPM implementation programs
Inserted visual control of production in robot lines in Denmark
Created a global maintenance database
Maintenance Manager
Knauf USG S.A.
Manage maintenance department of 8 technicians (3 electricians, 5 mechanical)
Organize spare parts
Propose and execute CIP projects
Perform preventive, predictive and corrective maintenance (mechanical, electrical, automation)
Coordinate external collaborators and enforce safety rules
Manage budget
Implement lockout–tagout safety system
Design and build new machines
Improved production availability from 87% to 93% in two years through 30 CIP projects
Connected all Siemens PLCs with Ethernet and created a central server with WinCC scripts for production data logging used in predictive maintenance
Maintenance and Production Manager
ArcelorMittal S.A.
Manage maintenance department of 12 technicians and production department of 180 personnel
Apply TPM system
Organize spare parts
Oversee production organization and final product quality
Propose and execute CIP projects
Implement cost reduction measures for both departments
Manage department budgets
Implement lockout–tagout and safe working procedures
Design and build new machines
Developed over 10 new panel types for fire and noise insulation
Created a new glue machine reducing glue usage by 90% and final product cost by 10%
Increased production speed from 8 m/min to 15 m/min
Supported automation and restarted production in Romanian factory after visit
Electrical & Automation Manager
Sovel-Sidenor S.A.
- Manage electrical and automation systems of the melt shop and rolling mill
Assistant Maintenance Manager and Production Manager
Continental-Contitech
Design AutoCAD layouts for all departments
Manage production budget
Propose and execute CIP projects
Implement safety systems
Erected moulded rubber ring press
Designed moulds for EPDM and NBR single-screw rubber extruders
Modified Lesmo machine to produce wire ropes for conveyor belts, including transmission, drive controllers and PLC programs; developed new conveyor technology
Designed new conveyor protection drum, reducing transportation cost by 50%
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Manufacturing (20 years), Metals and Mining (6.5 years), and Automotive (4 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Production (22 years), Operations (18 years), Project Management (8.5 years), and Quality Assurance (5 years).
Skills
Twenty Years Of Experience In Different Types Of Industrial Process As Maintenance And Production Manager.
Detailed Knowledge On Production Of Molded Rubber Rings In Epdm And Nbr,, Rubber Conveyor Belts, Wire Rope, Scrap Melting, Rebars, Polyurethane Panels, Cement Board, Perlite Expansion, Industrial Printers And 20 Kv Substations.
Lean Manufacturing Knowledge For Continuous Improvement And Tpm Implementation.
Detail Knowledge Of Erp/sap/pm And Sap S/4hana/pm Cmms(subject Matter Expert).
Automation Know How For Optimize Production With Creation Of Databases Using Scripts And Control Production Quality With The Usage Of High Speed Cameras
Hands-on Skills With Electrical, Mechanical, Pneumatic And Automation Installation And Maintenance.
Skills In Automation And Work Experience In Plc, Scada And Drives Programming.
Freelancer In Different Industries As Automation Trouble-shooter And Innovation Of Industrial Machines (Collaboration With Vemekep (Greece), Lide (Hellas), Amc (Skopia), Amc (Romania)).
Ability To Climb Multiple Flights Of Stairs, Work At Various Heights Above The Ground, Stand, Walk, Bend, Squat, Reach, Twist, Lift, Climb, Push And Pull To Evaluate Equipment In A Production Environment.
Many Years’ Experience In Labview Programing And Automation Builder As Freelancer.
Worked With Many Electrical And Electronic Instruments For Measure.
Programing Microcontrollers (Arduino) In C And Collaboration With Pixi Camera.
Construction Of Olives Color Separator With High Speed Camera And Labview
Languages
Education
Hellenic Management Association
Master in Business Administration (MBA) · Business administration · Greece
National University of Bologna
Bachelor & master in electrical engineering · Electrical engineering · Bologna, Italy · 82/100
Certifications & licenses
Lean Six Sigma Green Belt
Profile
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