Senior Consultant IoT, AI, Robotics

OT Condition Monitoring

IoT Gateway for over 2000 OT Systems

• IloT Gateway translates Modbus, CANbus in MQTT, OPC-UA, AWS
• OT: Motors, IT: Edge Computing
• Data Aggregation and Streaming
• Alerting, Reporting, Dashboarding, Predictive Maintenance using AWS Kinesis, AWSloTCore, AWS Reshift, AWS TimeStream, AWS DynamoDB, AWS Lambda, AWS IAM, Grafana
• Python, C++, Rust, Modbus, CANbus, MQTT, OPC-UA, AWS, Docker, Kubernetes, Ansible, OTA, Firewalls, Operations

MedTech on Request -- Supplier-Qualification using RPA

• Automation of the supplier material qualification and quality assurance with sensor equipment using RPA
• Python, C, C++, Linux, Embedded

Robot Control UI Architecture for Remote Control

• Architecture-Design for a UI that controls a ROS-based Robot and other components
• Python, Linux, Embedded, ROS

Controller Software MedTec Development Secure Boot / Secure Root

• IEC61508, IEC6061
• Design and Development of Secure Immutable Bootloader with Chain-of-Trust on STM32h
• STM32, C++14, Python, Linux, Embedded, CyberSecurity, Bitbucket, Bamboo, XRay

OT Condition Monitoring

• lloT Connectivity CNC Mill
• Siemens S7 850D
• IEC62443, OTA, Alerting, Usage Data Buffering, Error Analyse
• GRC, EHS, Energiebedarf
• Integration MES/ERP via LTE

Irrigation System

Maintenance, Repair, Remote Monitoring

• 5HP Irrigation System
• Siemens Micromaster 440 Inverter Drive with AOP
• Controls for pump and over-pressure
• Fill-level monitoring using MultiRanger 200 and XRS-5
• IT/OT Integration Bot for Condition Monitoring via LTE

Big Data Exploration Tool

• Software architecture for automated dataset exploration (more than 10TB)
• Analysis of Time-Series data searching for anomalies (process, data) to generate labeled datasets for training of Deep-Learning and Autoencoder approaches
• Monitoring/Analysis of the data over longer time-period to identify trends for Condition Monitoring and Predictive Maintenance
• BigDatas-Streaming pipeline and parallelized data processing with pattern detection and clustering
• Integration of the systems on an INTEL Wolfpass Server with Optane
• C++, Python, scikit, pandas, numpy, Signal Processing, pytest, Docker, Dask, Flink, Storm, Spark, Hadoop, Kafka, redis, PostgreSQL, InfluxDB, Time Series, Anomaly Detection, Autoencoder, Deep Learning

Data-Quality Monitoring

• Refactoring of existing Software into Cloud-Native architecture for a scheduled ETL-process
• TDD provision of the service in a Cloud-Native environment
• Python-Base for further projects in ETL / Cloud-Native-Environments
• DevOps for Python Modules
• Product level system development
• Python, gitlab-cil, pytest, pylint, Sonarqube, Docker, k8s, Airflow, GrayLog, Grafana, SQL, PostgreSQL, gitOps

iRPA Bot

Developing XRPA Bot for automation and monitoring of industrial processes

• TDD development iRPA-Bot for industrial process automation like testing and QA
• Process analysis and Proof-of-Concept for OEM
• Connectivity Platform for tools, network-drives, services, HiL, etc.
• Development microservice architecture
• Development scheduler and analyze-Al
• Python, Unittests, Bash, Shell, Batch, Micro-Services, DevOps, Jenkins, REST, Unix, Windows, Automotive

• Mobile robotics for animal welfare, autonomous navigation and localization, sensor fusion and filtering, testing and deployment, LIDAR, ROS, Unix
• Integration SLAM, fusion- and filtering algorithms in Python and C++ using ROS with a proprietary Realtime-Base-Controller
• C, C++, Python, ROS, ROS2, OpenCV, DevOps, CI/CD, System and Error Simulation, Linux, Posix, Unix, Yocto, Embedded, RTOS, TI BQ78350-R1, LIDAR, IMU, Mobile Robots, SLAM

CyberSecure Connectivity Platform

Development of a highly flexible, secure and efficient connectivity platform for industry 4.0 and Data Engineering

• Integration of typical loT protocols like serial up to 4G/5G
• Integration of machine-connectivity with secunet Edge and IRIS
• Integration of the platform within the NOKIA Factory in a Box 3.0.
• C++, Python, Linux, Docker, Secunet Edge, InterSystems IRIS, REST, MQTT, OPCUA, Modbus, S7, usw.

Conscious Factory in a Box 3.0

Connected Factory with Safety Use-Cases in Human-Robot Collaboration

• ABB Yumi 14000 Application
• Al for robot-motion-optimization
• Connect edge-node via pLTE/5G
• Maschine connectivity for robot, 3D printer, RFID warehouse, etc.
• Connectivity for safety-applications
• Development Robot-MES for safety-, order- and warehouse management
• Connectivity for IDS
• Visual analytics Angular dashboard
• System-monitoring vibration sensor
• C++, Python, pytest, pylint, ABB RAPID, yumilib, DevOps, NodeRED, MQTT, JSON-RPC, REST, SQLite, SQL, PostgreSQL, IDS, TCP/IP, UDP, Serial, Embedded, Bluetooth, RFID, CoaP, Time-Series, Vibration Data, Anomaly Detection, Kafka

HiL Testing Bot (RPA)

Test-Execution and -Automation for HIL with transmission-hardware attached

• Process Analysis and Concepts
• Connectivity for services, tools, HiL, JIRA, HPALM, EDIABAS, ZEDIS, ECU-TEST, ESys, etc.
• CI/CD and Micro-Services in Jenkins
• Micro-Services in Python mit REST
• Automated test-configuration
• Automated test-conduction
• Automated reporting
• Java, Groovy, C++, Python, pytest, pylint, Bash, Shell, Batch, JSON, YAML, REST, Jenkins, SQL, SQLite, TCP/IP, UDP, Serial, CAN, git, DevOps, ADAS

Conscious Factory in a Box 2.0

Digital Factory with full-scale connectivity of all systems and edge-controlled robot

• ABB Yumi 14000 Application
• Connectivity for Industrial Robot, 3D Printer, RFID Warehouse, Visual Analytics and Edge-Computing
• C++, Python, Docker, ABB RAPID, TCP/IP, UDP, CoaP, REST, NodeRED, Serial, Embedded

Docker-based Testing Pipeline

• CI/CD Pipelines for static-Code-Analysis, UnitTesting and OTA Deployment
• Abstracted Test-Definition with YAML
• Automated Test-Reports
• C, C++14, Python, gtest, ctest, cppcheck, cpplint, pytest, pytest-coverage, python-unittest, pylint, black, Selenium, DevOps, CI/CD, Docker, docker-compose, Sonarqube, YAML, JSON, REST, Jenkins, gitlab, Bash, Shell

• Market Analysis for sensors in 14.0
• Technology-Scouting

• Development automated CI/CD pipeline with HW/SW QA
• Unit-Testing, Jenkins-API, Jira-API, schroot, Debian-Packaging
• ML/AI Algorithms for Anomaly detection in HIL
• Process-development, KPI definition
• Definition of a Testing-Strategy
• In-House and On-Site Test-Case Definition / Development
• gitOps, Bitbucket

• Autonomous Robot Navigation
• Optimal Control
• Model-Predictive Control
• Data Science / Statistics
• Machine Learning und AI (GP, NN)
• HW/SW Integration Robot-Systems
• Linux Sys-Admin (Posix, win32)
• Apache, Typo3, postman, MySQL, git, svn, pxe, diskless, overlayfs, LDAP
• Web-, Data- and Backup-Servers
• Digital Document-Management