Thomas N.
Medical Technology Advanced Quality Planning
Experience
Quality Manager QM/QA
BEWI Automotive
During the insolvency, 500 EPP tools were transferred and the BEWI site in Schkopau was rebuilt to secure parts supply for all customers Project relocation from Philippine Lahnstein to BEWI Schkopau
- Process optimization
- Preparation and introduction of IATF including certification
- Implementation of the QM/QS system Babtec
- APQP tracking -> Mercedes, BMW, VW, and Porsche
Medical Technology Advanced Quality Planning
Ulrich Medical
Support in identifying disruptions (assembly/production), planning measures and tracking them
- Introduction of APQP (QVP)
- Quality planning, inspection, and monitoring
- Milestone planning
- Metrology planning and gauge technology
Pharma Process / Quality Manager
OPTIMA Packaging Group GmbH
Support in the sampling process, including coordination with developers and defining the measurement method and equipment
- Introduction and management of incident management / tracking
- Process optimization / internal audits
- Implementation of trend tracking for GMP measuring equipment
Medical Technology Advanced Quality Planning
Amann Girrbach
Design and anchoring of the APQP process in line with relevant automotive standards.
- Introduction of APQP (QVP)
- Quality planning, inspection, and monitoring
- Milestone planning
- Test concept for validation and series assurance
- Sampling and supplier tracking
- Internal audits
Advanced Quality Planning
Eissmann
Support of the sampling process, involving close coordination with the machine manufacturer and the producing supplier
- Sampling of Daimler / AMG seats
- Quality planning, inspection, and monitoring
- Test concept for validation and series assurance
Complete Interior Advanced Quality Planning
Ineos
Contribution to the pre-series and sampling process, reporting to management, and controlling and tracking supplier defects
- Planning and execution of advanced product quality planning (APQP) for the interior module by ensuring finalization of all required APQP elements during the prototype phase
- Creation of a weekly quality report presenting the APQP status
- Full presence at all interior module meetings and all quality-related interior sessions
- Tracking material and finish / tracking gap and step
- Attendance at required meetings at Magna Graz / Hambach
- Coordinating VR audit – checking styling against data
- Responsible for interior issues management in the pre-series phase
- Participation in the 23 prototype product tests and approvals at Magna Graz
- Approval of prototype parts in collaboration with the lead interior engineer
- Maturity level assurance / deviation / part release / cubing
SQA
IAC
Project support for tracking and sampling from the pre-series phase to final series release
- Advanced product quality planning for the Daimler / AMG interior project
- Coordination of continuous improvement (lessons learned, best practices, standard improvements)
- Conducting samplings
- Ensuring compliance with SQMS
SQA
Plastic Omnium
Project support for tracking and sampling from pre-series to final series release
- Advanced product quality planning for the Daimler / AMG exterior project
- Coordination of continuous improvement (lessons learned, best practices, standard improvements)
- Conducting samplings
- Ensuring compliance with SQMS
- Project relocation from Saarbrücken to Hambach
SQA
AMK Automotiv
Ensuring series quality and comprehensive support of suppliers in case of complaints
- Point of contact for customers on all quality matters
- Participation in advanced product quality planning for projects
- External communication with customers and suppliers regarding complaints
- Ensuring quality monitoring from supplier to customer
- Support with supplier issues
- Implementation of a consistent problem-solving process including root cause analysis
SQA - Metrology
Gebr. Heller Maschinenfabrik
Support in test planning, measurement methodology, and its implementation
- Creating test plans and test programs
- Co-responsible for planning, execution, and follow-up with suppliers
- Initial sampling, 8D processing including tracking
- Responsible for supplier development and support, possibly on site
- Evaluation of supplier data and information
- Coordination with purchasing regarding quality cost accounting
SQA Complaint Management
Swoboda Technologies
Support in complaint management and supplier support
- Responsible for handling supplier complaints and defining, initiating, and monitoring corrective actions including their documentation
- Co-responsible for planning, conducting, and follow-up of supplier audits according to VDA 6.3
- Responsible for supplier development and support, possibly on site
- Support for supplier issues at our manufacturing plants in Romania and Mexico
QM Supplier Management / Quality Assurance
ETO Automotive Electronics
Support in analyzing, controlling, and continuously improving series quality and processes
- Independent work on quality-related projects and handling of internal and external complaints (Audi, VW, Porsche, and Daimler AG)
- Support for employees on quality matters
- Preparing and conducting customer visits (domestic and international)
- Handling issues in various projects
- Conducting quality inspections and internal audits
Supplier Management / Quality Assurance
Sitronic Automotive Electronics
Support in analyzing and optimizing series quality
- Quality project manager (Bosch)
- Approval, introduction, support, and development of suppliers
- Planning, implementation, and verification of preventive quality management measures in development, sampling, and series phases
- Communication and constant exchange with the central quality assurance department
- Complaint handling / samplings
- Handling issues in various projects
- Organization, collection, and analysis of quality data
Interim Manager Quality Assurance
DeCon Automotive
Management of the interior project: setting up a new site, implementing processes, and conducting sampling for the OEM in Bratislava
- Responsibility for project execution in quality and quality assurance (planning, control, documentation, controlling)
- Support for employees on quality matters
- Point of contact for customers and colleagues on project issues
- Handling issues in various projects
- Preparing statistical data, analyses, and documentation
- On-site communication and problem-solving with VW-Audi and suppliers in Bratislava
Quality Manager Production Line
Weber Automotive
Leadership and technical support for analyzing and optimizing series quality processes
- Generating, implementing, and monitoring measures to facilitate quality requirements
- Support for employees on quality matters
- Collaboration with the production manager, process optimizer, and maintenance technician
- Complaint handling
- Creating corrective actions and statistical data
Advanced Quality Planner Sheet Metal Parts
Alzner Automotive
Support in coordinating and executing samplings and product releases
- Creating initial samplings according to VDA, PAPP
- Independent and timely coordination with development and project management
- Gathering necessary information for documentation
- Communication and scheduling of customer appointments
Gauge Specialist for Plastic and Interior Parts
NBHX
- Creation and coordination of gauge specifications internally and externally (customer / supplier)
- Assisting in order acquisition and initial cost estimation for special test equipment
- Assisting in creating and coordinating measurement plans internally and externally
- Creating gauge sampling reports including capability studies (MSA)
- Operating 3D measuring machines
Quality Assurance for Fuel Cell Systems
Nucellsys (Daimler AG)
Technical support in specifying and managing metrology as well as working with gauge manufacturers
- Planning, executing, and optimizing quality inspections
- Defining the scope of incoming, in-process, and final inspections
- Creating test instructions including documentation of the entire inspection process
- Implementing and optimizing quality assurance measures
- Handling and tracking defective parts from production and field use (8D)
- Developing quality statistics and optimizing inspection procedures
Quality Management Engine Construction
Daimler AG Truck
- Creating schedules and coordinating international tasks
- Preparing maturity level reports for the GATS project
- Coordinating and moderating work meetings, as well as addressing quality topics to ensure product maturity and resolve cross-functional process issues
Sampling Process Support
Beljo & Moldzio GmbH
- Managing a sampling process for Porsche AG
- Collaboration with Italian automotive suppliers (CGA - Bologna)
Interim Quality Assurance Manager
AIM
- Interim quality assurance manager for the Stuttgart site
Quality Management Engine Development
Daimler AG
- Initiating complaint resolution measures
- Creating test plans and conducting incoming inspections
- Conducting type support for engine harnesses
- Supplier audits at external suppliers and support for special components
Quality Assurance Inspector
Ceramtec AG
- Acceptance inspection following the four-eyes principle
- Line monitoring and random inspections in production
- Supporting PAM processes through documentation, root cause analysis, and consulting
- Initiating immediate, corrective, and preventive actions
Quality Inspections for Series Production
Parker
- Creating and standardizing test plans for series production
- Dimensional and visual inspection of tools and prototype parts
- Initiating necessary actions based on inspection decisions
Incoming Inspection and Quality for Rubber Products
Valeo
- Conducting laboratory tests such as microscopy
- Preparing samples and documentation
- Creating 8D reports for suppliers
Setup Operator and Shift Leader
Witzenmann
- Setup operator and shift leader in specialist areas and tube technology
- Closure of the site
Mechanical Design Technician
Siegle & Epple
- Support, manufacturing, and assembly in the HVAC sector (ventilation systems, ductwork, fan construction)
- Management of construction projects for clients since 1993
Summary
Areas of expertise: Quality management, quality assurance, project management, supplier management, metrology, medical technology / pharma
As an experienced quality expert with more than two decades of practice in the automotive industry / mechanical engineering, I bring deep knowledge in quality management, quality assurance, and project management. I am skilled in applying relevant standards such as DIN EN ISO 9001, IATF 16949, and ISO 13485, complemented by my work in medical technology / pharma GMP since 2022. My core strengths lie in advanced product quality planning (APQP), supplier management, and optimizing processes to ensure the highest standards. I have successfully led projects ranging from implementing QMS to ensuring production release. My strength is improving quality across the entire value chain through preventive measures and targeted analyses.
Languages
Education
Construction mechanic, specializing in fine sheet metal technology · Germany
Quality technician · Germany
Certifications & licenses
APQP (Advanced Product Quality Planning)
8D (Complaint management)
MSA (Measurement System Analysis)
Quality Management Basics
Quality Auditor (QMA)
3D Measurement
Quality Representative (QMB)
Quality Specialist (QMF)
Quality Assistant
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