Shubham (Dattatraya) Sagar
Work Student, System Testing
Experience
Work Student, System Testing
Magna Electronics Europe
Execution of test procedures based on the test plan for system testing of ECU & camera sensor
Requirements analysis and test case design using PTC Windchill
Diagnostics, software updates at ECU level, calibration with ODIS and Lauterbach
Data collection, annotation, analysis, storage and reprocessing
Checking logs, test result analysis, bug logging and test report creation following ASPICE
Creation of the test environment on bench (RBS) or vehicle according to test scenarios
Design, building and troubleshooting of automated test setups including multimeter and circuits
Development of automated test procedures to save time, cost and vehicle dependency
Recording of data with recording tool chain and injection of data using Hardware-in-the-Loop setup
Automated creation of test result reports via PyCharm Python scripts utilizing Pandas, Numpy and Matplotlib
Use of hardware including X2E data logger, Technica Bus Tapping hardware, Star Corporation and Vector tools
Intern R&D
Mercedes Benz AG
- Study of e-mobility, EV vehicle architectures and charging systems
- Setting up wireless communication between vehicle and external charging robot
- Development of CANoe gateway configuration in CAPL for data exchange between ECUs
- Reading electronic schematics and wiring diagrams and building electric circuits
- Testing of complete setup with robot and actual vehicle
Work Student
MAN Trucks & Bus SE
- Measurement of noise, vibration and harshness values of the complete vehicle on test benches
- Participation in test drives with prototypes on test tracks
- Measurement and analysis of data from sensors such as flywheel, pedal sensors and microphones
- Extraction of vehicle data using Vector tools
- Optimization of vehicle NVH as per regulations
Engineer, Product Development & Testing
IAC Group
- Design, development and testing of interior car parts including cockpit, console and door panels
- Preparation and review of DFA, DFM and DFMEA and benchmarking using A2Mac
- Simplification of customer requirements and product challenges
- Design inputs and development of tooling, gauges and test measurement equipment
- Creation and execution of design validation plans (DVP)
- Creation and maintenance of documentation of test processes and outcomes
- HVAC, airbag and infotainment testing under different climatic conditions with cockpit
- Report preparation and review with customers and stakeholders
Summary
Results-driven automotive engineer with over 4 years of professional experience in the automotive industry. I aim to leverage my expertise in Development and testing to ensure robust, defect-free products that meet the highest quality standards. With a structured and analytical approach, I strive to add value by optimizing test processes and enhancing product reliability.
Key experience areas –
- Development and testing - Autonomous Charging System, ADAS System, Vehicle Interior & NVH
- Requirement analysis, Creation of test cases, test scenarios – PTC Windchill
- AI Prompt engineering, Python – Pycharm, Pandas, Numpy, Matplotlib
- Functional testing, Validation plans, Vehicle level testing, Data Collection, Annotation, Analysis
- Test Bench Setup & Activation – Hardware-in-the-Loop, Vector, dSPACE, Relay Cards, Circuits
Skills
- Tools - Vector Canoe, Matlab, Simulink, Ptc Windchill, Ms Office, Odis, Lauterbach, Dspace, Ai Tools
- Programming Language – Python, Capl, M-script
- Automotive Protocols – Can, Ethernet, Uds, Uart
- Soft Skills – Teamwork, Problem Solving, Effective Communication, Time Management, Structured Working
Languages
Education
Hochschule Kaiserslautern
MSc Mechatronics · Mechatronics · Kaiserslautern, Germany · 1.9
Savitribai Phule Pune University
BE Mechanical Engineering · Mechanical Engineering · Pune, India · 1.9
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