Mehran Ghasempour-Mouziraji
Researcher in Additive Manufacturing
Experience
Researcher in Additive Manufacturing
University of Twente
- Fabricated Ti64 stochastic lattice structures via laser powder bed fusion.
- Designed modular gas caps to adjust shielding gas nozzle orifices.
- Fabricated thin-walled structures via wire-based directed energy deposition.
- Conducted mechanical testing to assess performance.
- Collaborated with cross-functional teams to integrate additive manufacturing solutions into existing production workflows.
- Conducted failure mode and effects analysis (FMEA).
Research Fellow in Additive Manufacturing
University of Aveiro
- Contributed to LASER4AMTT industry-led project on advanced additive manufacturing and localized heat treatment (Jun 2020 – Apr 2021).
- Designed, prepared, and characterized thin and thick-walled parts using additive manufacturing techniques including SEM, OM, EDS, and EBSD.
- Conducted multi-physics simulations via CAE to predict thermal, mechanical, and microstructural behavior during additive manufacturing processes.
- Optimized additive manufacturing processes using machine learning to enhance efficiency, accuracy, and material performance.
- Implemented quality control protocols to ensure consistency.
- Developed and validated new processes and materials.
- Created documentation and reports on fabrication strategies and project planning.
- Conducted failure mode and effects analysis (FMEA).
- Utilized product lifecycle management (PLM).
- Investigated and mitigated residual stress and distortion in additive manufacturing components.
- Collaborated with cross-functional teams to scale additive manufacturing processes for industrial applications.
- Established statistical process control (SPC) methods for continuous process improvement.
Lecturer
Various Universities and Research Centers
- Taught courses including statics, principles of repair and maintenance, final projects, CAD/CAM, computer-based modeling, CNC, industrial drawing, and finite element modeling (basic and advanced).
- Supervised final projects and mentored students in engineering disciplines.
Member of R&D Group and CAE Engineer
Kamran Machine
- Served as senior mechanical 2D/3D designer.
- Designed and evaluated structures using CAD/CAE software.
- Developed and optimized structural strength and durability via CAE.
- Designed, analyzed, and optimized sheet and bulk metal forming dies.
- Created mechanical processes tailored to customer demands for factories, industries, and university labs.
- Oversaw mechanical design via GD&T, fabrication, and prototyping using materials such as steel, copper, plastic, and aluminum.
- Conducted product lifecycle management (PLM).
- Implemented statistical process control (SPC).
- Conducted failure mode and effects analysis (FMEA).
- Evaluated feasibility and performance of manufacturing, assembly, and service processes.
- Introduced optimization techniques to improve efficiency and accuracy in manufacturing processes.
- Developed predictive models and simulations to support engineering design decisions.
- Presented technical findings and management summaries.
Industries Experience
See where this freelancer has spent most of their professional time. Longer bars indicate deeper hands-on experience, while shorter ones reflect targeted or project-based work.
Experienced in Manufacturing (14 years) and Education (6.5 years).
Business Areas Experience
The graph below provides a cumulative view of the freelancer's experience across multiple business areas, calculated from completed and active engagements. It highlights the areas where the freelancer has most frequently contributed to planning, execution, and delivery of business outcomes.
Experienced in Research and Development (15.5 years), Product Development (14 years), and Quality Assurance (14 years).
Skills
Additive Manufacturing
Machine Learning
Multiphysics Simulation
Computational Mechanics
Manufacturing Process
Engineering Software: Abaqus, Catia, Simufact, Msc Apex, Design Expert, Minitab, Dream 3d, Simplify 3d, Meshlab, Atex
Programming Software: Matlab, Python
Others: Microsoft Office, Photoshop, Adobe Premiere
Languages
Education
University of Aveiro
Ph.D. in Mechanical Engineering · Mechanical Engineering · Aveiro, Portugal
Azad University
M.Sc. in Mechanical Engineering · Mechanical Engineering · Iran, Islamic Republic of
Kar University
B.Sc. in Mechanical Engineering · Mechanical Engineering · Iran, Islamic Republic of
Certifications & licenses
Digital Networking Strategies
International Jury Member, Khayyam Invention And Innovation Festival
International Jury Member, OCIIP (Organization For Creativity, Innovation, And Invention Promotion)
Learning Data Analytics
Learning Data Science: Understanding The Basics
Programming Foundations: Fundamentals
Project Management Foundations
Project Management Foundations: Communication
Small Business Marketing
Sustainability As An Innovation Opportunity Administration
Time Management Fundamentals
Profile
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