Mehran Ghasempour-mouziraji - Researcher in Additive Manufacturing

Recommended expert

Aveiro, Portugal

Experience

Nov 2022 - Feb 2023

4 months

Fabricated Ti64 stochastic lattice structures via laser powder bed fusion.
Designed modular gas caps to adjust shielding gas nozzle orifices.
Fabricated thin-walled structures via wire-based directed energy deposition.
Conducted mechanical testing to assess performance.
Collaborated with cross-functional teams to integrate additive manufacturing solutions into existing production workflows.
Conducted failure mode and effects analysis (FMEA).

Jun 2020 - Jul 2025

5 years 2 months

Contributed to LASER4AMTT industry-led project on advanced additive manufacturing and localized heat treatment (Jun 2020 – Apr 2021).
Designed, prepared, and characterized thin and thick-walled parts using additive manufacturing techniques including SEM, OM, EDS, and EBSD.
Conducted multi-physics simulations via CAE to predict thermal, mechanical, and microstructural behavior during additive manufacturing processes.
Optimized additive manufacturing processes using machine learning to enhance efficiency, accuracy, and material performance.
Implemented quality control protocols to ensure consistency.
Developed and validated new processes and materials.
Created documentation and reports on fabrication strategies and project planning.
Conducted failure mode and effects analysis (FMEA).
Utilized product lifecycle management (PLM).
Investigated and mitigated residual stress and distortion in additive manufacturing components.
Collaborated with cross-functional teams to scale additive manufacturing processes for industrial applications.
Established statistical process control (SPC) methods for continuous process improvement.

Jun 2013 - Sep 2019

6 years 4 months

Iran, Islamic Republic of

Taught courses including statics, principles of repair and maintenance, final projects, CAD/CAM, computer-based modeling, CNC, industrial drawing, and finite element modeling (basic and advanced).
Supervised final projects and mentored students in engineering disciplines.

Feb 2009 - Feb 2018

9 years 1 month

Iran, Islamic Republic of

Served as senior mechanical 2D/3D designer.
Designed and evaluated structures using CAD/CAE software.
Developed and optimized structural strength and durability via CAE.
Designed, analyzed, and optimized sheet and bulk metal forming dies.
Created mechanical processes tailored to customer demands for factories, industries, and university labs.
Oversaw mechanical design via GD&T, fabrication, and prototyping using materials such as steel, copper, plastic, and aluminum.
Conducted product lifecycle management (PLM).
Implemented statistical process control (SPC).
Conducted failure mode and effects analysis (FMEA).
Evaluated feasibility and performance of manufacturing, assembly, and service processes.
Introduced optimization techniques to improve efficiency and accuracy in manufacturing processes.
Developed predictive models and simulations to support engineering design decisions.
Presented technical findings and management summaries.

Additive Manufacturing
Machine Learning
Multiphysics Simulation
Computational Mechanics
Manufacturing Process
Engineering Software: Abaqus, Catia, Simufact, Msc Apex, Design Expert, Minitab, Dream 3d, Simplify 3d, Meshlab, Atex
Programming Software: Matlab, Python
Others: Microsoft Office, Photoshop, Adobe Premiere