Fabian S.
ABB Robotics Project
Experience
Lemgo, Germany
ABB Robotics Project
Schipmann Automation
- Client: Bremen special machine manufacturer.
- Customer: lighting manufacturer with a plant in Lemgo.
- Robot: IRB 4600-45Kg.
- Application: handling of several different parts between feed conveyor, machine, unload conveyor and, depending on the part, XZY palletizing and depalletizing with intermediate layer handling.
- Highlights:
- Part position detection by a robot-mounted Sensopart camera communicating with the robot via a PC interface.
- Search moves during depalletizing to find parts and detect pallet stack height.
- Insertion of the part onto two centering pins in the machine within a tolerance of <1.5mm.
- Customer scope:
- Complete 3D CAD simulation.
- Offline programming.
- Initial on-site setup.
- Full camera commissioning.
- Profinet configuration for PLC and gripper.
- On-site commissioning at the customer.
Attendorn, Germany
FANUC Robotics Project
Schipmann Automation
- Client: welding systems manufacturer in Attendorn.
- Customer: automotive supplier in Attendorn.
- Robots: 2x R2000 on a shared R30iB controller.
- Application: spot welding using welding tongs as grippers for various parts on two sides of a rotary table, each side featuring a rotatable tool as a part holder.
- Highlights: configuring and parameterizing both robots, the rotary table, both rotatable part holders, and both welding tongs (17 axes in total) via the robot controller, as well as motion programming.
- Customer scope:
- Programming for changeover of the system to new parts.
- Process optimizations for cap milling and cap changing.
Dillingen, Germany
KUKA Robotics Project
Schipmann Automation
- Client: automation engineer from Hüfingen.
- Customer: steel mill in Dillingen.
- Robot: KR 60 L30-4 KS-F as KRC4.
- Application: handling of various parts between two drawer inlays (XY palletizing and depalletizing), DMC code camera, Keyence shadow camera, C-frame laser sensor, DMC code laser, alignment station, fixture for calibrated sample part, NIO scrap drawer, and a lathe.
- Highlights:
- Defining parts of different shapes and lengths by measurement and feeding them into a lathe.
- Over 25,000 lines of code.
- Project duration over nine months.
- Measurement accuracy <1mm.
- Measurements performed solely by robot logic.
- Customer scope:
- Full configuration and commissioning of the robot and all related tasks.
- After on-site commissioning, write documentation and conduct a one-week customer training.
Bielefeld, Germany
Siemens TIA SPS Project
Schipmann Automation
- Client + Customer: Bielefeld-based production company for acoustic solutions in the automotive industry.
- Control system: Siemens S7-1500 and ET200S.
- Application: converting a press with conveyor for mask production during the COVID pandemic with the highest possible automation level.
- Highlight: short-notice project with high time pressure.
- Customer scope:
- Designing and programming a robot cell for the press.
- Reprogramming the Siemens controller and integrating the robot, ET200S, and all actuators.
- Developing an HMI.
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