Development and construction of a new oil drilling machine for the Beatrice oil rig, Scotland. Concept development of the Pipe-Overdeck working platform with crane, total load 200 tons, static FEM calculation and CFD flow calculation for safe drainage of oil-contaminated wastewater. (CAD: CREO, Model Manager, SAP)
Development of a new variant, modification design and creation of technical drawings of a lifting system for wastewater, MARTIM area, eco-filter systems and systems for cruise ships like AIDA made of stainless steel VA4. (CAD: HiCAD)
Development and construction, drawing derivation and qualification (QA, MSA) of new devices and tools for manufacturing, measurement and quality assurance of complex mechatronic prostheses. Prototype development and 3D printing as well as commissioning of tool manufacturing. (CAD: CREO, Windchill, SAP)
Planning and 3D-CAD implementation of masts for overhead lines. We jointly support "Netze BW" (Baden-Württemberg) in planning and expanding the power line/overhead line of the Südlink route (wind energy from North Sea to Baden-Württemberg) (CAD: AutoCAD)
Concept development and CAD construction of a housing cover for an RFID sensor. RFID Sensor - 1st device of the new product generation, housing made of special, high-strength technical plastic (50% glass fiber). Development and construction considering electrical functions like EK resonator and manufacturing processes (CAD: Siemens NX 2206 and SolidWorks)
Testing, correction and modification measures of construction, drawings and related documentation. Development of new solution variants and feasibility studies.
IBS commissioning of rail vehicles. Testing, QCT, error correction of electromechanical components, software and power electronics as well as customer handover of trains (DB, VBB)
Concept development of an LNG gas meter. CAD construction, CEA simulation (CFD, FEM and thermal). Development of a solution to interrupt the cold bridge in the cryogenic area, from -170°C inside the gas meter where liquid gas flows, to outside e.g. in Abu Dhabi where temperatures reach up to +60°C. Use of ceramics (zirconium oxide) as insulator. Results of our CAE simulations were confirmed by the Dresden Cold Institute in an extensive real test. (CAD: SolidWorks)
Variant development, FEM calculation and CAD construction of a vertical sawing machine (CAD: SolidWorks 2019 + 2022)
Development and CAD construction of a production machine for manufacturing battery cells/e-vehicles (CAD: Siemens NX 12 + NX 1980; TeamCenter; SAP)
Further education: Business English Online Course
Technical consulting management in field service, CAD instructor. Support of branch manager, HiCAD, Civil 3D. Representation of ISD Group at trade fairs
Project in packaging technology. Development/construction of (precision) mechanical components and complex assemblies. Drawing derivation and document management SAP
CAD: Solid Edge ST6 and ST8; TeamCenter; SAP
Concept development and construction of a machine for manufacturing tin cans, special machine construction. Selection of motor and belt drive (CAD: Pro/E Wildfire 3 with database system Infor)
Development/construction and revision of sanitary systems and water tanks. Concept development, construction, manufacturing and installation of a measuring stand for tank measurement, 3D measurement technology QA (CAD: Pro/E Wildfire 5.0; PTC Windchill; SAP)
Construction, correction and approval of 3D models and drawings. Support of key users in the introduction of new CAD/PDM/SAP systems (CAD: Siemens NX7.5; Team Center; SAP)
Concept development of a sheet metal housing for a gas measuring device with Ex protection for Zone 1. Presentation of results and participation in component selection. Construction of a functional model and prototype as well as drawing derivation. Support of suppliers and designer (CAD: Creo Elements Direct Modeling; Windchill; SAP)
Construction, documentation, optimization and further development of a CNC grinding machine for processing turbine blades and engine components for aircraft and gas turbines. Sheet metal construction of machine cladding. Exhibition of the machine at Hannover Messe 2014 (CAD: Siemens NX7.5; TeamCenter; SAP)
Construction of gas turbine components as 3D models, I-Deas to Siemens NX. Design of standard parts and drawing derivation. Welding construction and prototype for telemetry measuring systems (CAD: Siemens NX6; I-Deas; SAP/ECTR)
Research project of the state NRW in cooperation with the automotive industry (BMW/VW). Creating a test plan based on previous research findings. Investigation of a newly developed smooth rolling tool/operating limits. Test execution with a CNC lathe Gildemeister; Control via Siemens 840D. Measurements of form and position tolerances in measuring laboratory. Evaluation and presentation of results using research program Q-Destra (CAD/CAM: Siemens NX)
Construction project: New building FH Gelsenkirchen, construction costs 40 million €, responsibility 0.5 million €. Construction management for welded constructions of steel and metal construction trades, fire protection doors as well as railings and stair constructions. Preparation and participation in jour fixe meetings. Dimension check, invoice verification as well as quality control and final acceptances on behalf of real estate operations of the state NRW
Creation of a concept study for the construction of a test stand for dynamic testing of wheelset components. Analysis of existing test facilities for approvals of wheelset components at Deutsche Bahn AG. Evaluation based on requirements list. Construction of the component using Pro/Engineer Wildfire 3 and Inventor. FEA/FEM analysis of structural parts with ANSYS/ABAQUS. Simulation and testing of functionality
Interface between construction and production. Switch cabinet construction, electro-mechanical processing. Assembly of optical scanner testing machines for the glass industry (Pilkington Automotive Deutschland GmbH)
Project and revision work for conveyor technology, plant, steel, boiler and pipeline construction. Project assignments in the steel works Oberhausen, Bochum and Duisburg of Thyssen Krupp AG, copper smelter of AURUBIS AG in Lünen, Wacker Chemie AG in Köln, BASF AG in Antwerpen/Belgium, INEOS AG in Gladbeck and RWE power plant in Hamm (Westf.)
Maintenance, servicing and repair of various water pumps and conveyor systems. Transport belts, roller chain gliders. Pipeline construction. Supervision of hydraulic station
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