A leading automotive supplier is seeking an experienced quality expert for the inspection of weld seams on safety-critical body components. The project includes ensuring the highest quality standards through non-destructive testing methods.
- Typical tasks: Independent planning, execution and evaluation of non-destructive tests (NDT), in particular visual testing (VT) and ultrasonic testing (UT). Creation and management of test plans and work instructions. Detailed documentation of test results in CAQ systems. Analysis of defect patterns and initiation of corrective actions in close coordination with welding shop and production planning. Calibration and maintenance of testing equipment.
- Relevant technologies/tools: Ultrasonic testing devices, endoscopes, videoscopes, CAQ software (e.g. Babtec, QSYS), knowledge of standards DIN EN ISO 9712, ISO 5817, as well as relevant VDA volumes.
- KPIs/success metrics: First Pass Yield (FPY) > 98%, reduction of internal defect rate (PPM), zero-defect tolerance on safety-critical seams (escape rate = 0), on-time completion of test orders.
- Special challenges: Evaluating complex seam geometries under time pressure. Clear interpretation of test results and distinguishing between permissible irregularities and critical defects. Enforcing quality standards against production.
- Deliverables: Completed test protocols, detailed defect analyses and reports, updated work and test instructions, contributions to FMEAs (Failure Mode and Effects Analysis).
- Best practices: Regular team coordination (shopfloor management), continuous improvement of test processes (CIP), raising awareness and training of production staff.