Project details
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ABB Control Technology Specialist (m/f/d)
For a power plant project we urgently require a freelance specialist for the migration and adaptation of the ABB 800xA control system.
- Typical tasks in this role:**
- Implement programming and commissioning with the ABB 800xA distributed control system.
- Migrate existing control logic to the new system version, including adapting controllers and I/O modules.
- Create and adjust process graphics, operator interfaces, and alarm management configurations.
- Perform system tests, troubleshooting and performance optimizations to ensure plant availability and control capability.
- Provide technical support to operations staff during commissioning and ramp-up.
- Prepare and maintain technical documentation (functional diagrams, configuration descriptions, test protocols).
- Work closely with the process engineering, electrical engineering departments and the plant operator.
- Relevant technologies, tools or methods:**
- Control system: ABB Ability™ System 800xA (including AC 800M Controller, Information Management, Batch Control).
- Engineering tools: Control Builder M, Process Graphics Migration Tool, Bulk Data Manager.
- Fieldbuses: PROFIBUS, Foundation Fieldbus, Modbus.
- Virtualization: VMware, Hyper-V for testing and development environments.
- Databases: SQL skills for analysis of historical data (e.g. 800xA History).
- Knowledge of relevant standards for process and power plant engineering (e.g. IEC 61508, IEC 61511).
- Typical KPIs or success metrics:**
- Migration speed: Number of system components/functions migrated per week/month.
- System availability: Control system uptime after migration > 99.9%.
- Commissioning error rate: Critical software bugs after go-live < 5.
- Test coverage: Percentage of successfully executed and documented test cases > 95%.
- Project schedule adherence: Completion of migration and commissioning by the agreed deadline.
- Operator acceptance: Positive feedback from operations staff on the new system environment.
- Key challenges, risks or specifics:**
- Brownfield migration with minimal downtime.
- Ensuring compatibility between old and new system components (hardware/software).
- High complexity of plant process logic (e.g. boiler control, turbine regulation).
- Risk of cybersecurity vulnerabilities in networked control systems (e.g. CVEs for 800xA).
- Managing interfaces to third-party systems (e.g. MES, ERP).
- Need for intensive and precise collaboration between control, process engineering and operations.
- Concrete deliverables:**
- Migrated and functional control logic on the target system.
- Fully tested and customer-approved process graphics and operator interfaces.
- Acceptance reports for Factory Acceptance Test (FAT) and Site Acceptance Test (SAT).
- Updated technical plant documentation.
- Final migration report with lessons learned.
- Trained operations personnel.
Electrical Commissioning Engineer (m/w/d)
A company is seeking an experienced Electrical Commissioning Engineer to support an industrial/utility project in Narva, Estonia. The role involves acting as the first point of contact for electrical commissioning issues on-site, navigating complex documentation, and resolving design and installation challenges, particularly from third-party packages. The engineer will evaluate faults, propose solutions, and defend the client's position when necessary, ensuring clear communication with stakeholders.
- Act as the first point of contact on-site for electrical commissioning issues.
- Review and navigate complex documentation related to electrical systems.
- Identify and resolve design and installation issues, especially from third-party packages.
- Handle MCCs, generic point lists, and interface mismatches.
- Evaluate responsibility for faults:
- If blame is justified → propose and implement a solution.
- If blame is unjustified → defend the client's position.
- Represent and communicate problems clearly to relevant stakeholders.
Electrical Commissioning Engineer (m/w/d)
A company is seeking an experienced Electrical Commissioning Engineer to support an industrial/utility project in Narva, Estonia. The role involves acting as the first point of contact on-site for electrical commissioning issues, reviewing complex documentation, and resolving design and installation challenges, particularly from third-party packages.
The engineer will evaluate faults, propose solutions, and defend the client's position when necessary.
Clear communication with stakeholders and independent client-side representation are key aspects of this role.
- Act as the first point of contact on-site for electrical commissioning issues.
- Review and navigate complex documentation related to electrical systems.
- Identify and resolve design and installation issues, especially from third-party packages.
- Handle MCCs, generic point lists, and interface mismatches.
- Evaluate responsibility for faults: If blame is justified → propose and implement a solution. If blame is unjustified → defend the client's position.
- Represent and communicate problems clearly to relevant stakeholders.
Construction Manager for Control Systems / Electrical Engineering (m/f/d)
A company is seeking a specialist construction manager for electrical engineering and a specialist construction manager for control systems (Siemens T3000) for a demanding project. The goal of the project is the technical supervision and management of the control system interfaces of the existing plant during the integration of the new system, as well as ensuring quality and contractual compliance during construction and commissioning phases.
The role requires intensive coordination and monitoring of interfaces with construction planning due to the project’s scale. The construction manager will work closely with control engineers, planners, experts, and contractors to ensure the successful execution of the project.
Main tasks:
- Technical supervision of the control system interfaces of the existing plant during the integration of the new system
- Technical management of control engineers, planners, experts, and contractors
- Preparation of specialist and project-phase specific documents
- Participation in project meetings and negotiations
- Technical management of quality assurance and quality control during construction and commissioning phases
- Consulting on control system commissioning
- Technical coordination with design engineers on quality monitoring tasks
- Monitoring contractual compliance and conducting quality inspections
- Participation in safety meetings and implementation of measures to address identified issues
Construction Manager Electrical Engineering (m/f/d)
- Construction management for the installation of electrical systems in the context of a grid connection project
- Ensuring compliance with budget, time and quality targets as well as all relevant legal regulations
- Reviewing technical documents such as construction plans, material lists and performance certificates
- Coordinating and communicating with subcontractors, suppliers and project stakeholders
- Interface management and ensuring a smooth project execution
Technical Project Manager District Heating (m/f/d)
A company is looking for an experienced technical project manager in the field of district heating. The project aims at planning and constructing district heating pipelines across all service phases of HOAI, as well as taking on complex project tasks. The project manager will play a key role in controlling and coordinating projects, working closely with engineering firms, municipalities, authorities and internal stakeholders.
The role includes developing and optimizing planning options to maximize project efficiency and sustainability. In addition, the project manager will continuously improve technical planning guidelines and processes, conduct technical-economic analyses, develop scenarios, and create concepts. Another focus is on budgeting for network investments in the heat sector, in close coordination with central controlling, as well as carrying out network calculations.
- Planning and construction of district heating pipelines across all HOAI service phases.
- Managing and coordinating projects in cooperation with engineering firms, municipalities, authorities and internal stakeholders.
- Developing and optimizing planning options to enhance efficiency and sustainability.
- Supporting the improvement of technical planning guidelines and processes.
- Conducting technical-economic analyses and developing scenarios and concepts.
- Preparing the budget plan for network investments in the heating sector.
- Performing network calculations.
Head of Electronic Development (m/f/d)
A company is looking for an experienced Head of Electronic Development who will assume technical and disciplinary leadership of a hardware and software development team. The project's goal is to ensure the quality of technical deliverables, plan and carry out strategic pre-developments, and optimize existing processes and systems.
The role includes working in agile project management, cost estimation and proposal creation, as well as team and capacity planning. The candidate will be responsible for the technical development of team members and will communicate closely with customers and suppliers.
Key tasks:
- Technical and disciplinary leadership of an HW+SW development team
- Participation in agile project management, cost estimation and proposal creation, team and capacity planning
- Technical development of team members
- Responsibility for the quality of formal and technical deliverables
- Calculation and pricing of products, especially PCBA
- Planning and execution of strategic pre-developments
- Communication with customers and suppliers
- Optimization of existing processes and systems
Engineering Grid Connection for Energy Generation and Consumption Plants (m/f/d)
A company is seeking support for carrying out the engineering of energy generation and consumption plants and their connection to the transmission and/or distribution grids of network operators in Germany and abroad.
The project includes both existing plants and those under development, such as power plants, consumer installations, and hybrid systems like battery installations. The goal is to plan, coordinate, and implement grid connections efficiently.
Main tasks:
- Managing approval processes for grid connections at the respective voltage level
- Preparing technical documents for grid connection requests
- Creating grid connection applications, including technical documentation for network operators
- Technical engineering for grid connection concepts
- Designing extra-high, high, and medium-voltage switchgear and substations
- Basic and detailed engineering, including tender documents and specifications
- Developing technical standards to implement quality requirements
- Control and coordination tasks within project execution
- Consulting and coordination for quality assurance measures
- Project management in line with technical regulations and project management strategies
- Advice on contract management, e.g., grid connection contracts
- Coordinating processes and carrying out on-site construction support measures
- Developing retrofit concepts for conventional power plants, hydropower plants, and other installations
Primary Planner (m/f/d) for High and Extra High Voltage Switchgear
To support projects in the field of energy infrastructure, we are looking for a freelance electrical engineer specializing in high and extra high voltage as a primary planner (m/f/d). The projects include grid connections for generation plants (especially wind and solar farms) as well as new construction and renovation of substations.
- Typical tasks in this role:**
- Creating primary technical concepts and layouts for air- and gas-insulated high and extra high voltage switchgear (AIS/GIS) from 110 kV to 380 kV.
- Designing and sizing primary equipment (circuit breakers, disconnectors, instrument transformers, transformers, etc.).
- Producing single-line diagrams, overview plans and layout drawings.
- Performing short-circuit and load flow calculations, as well as sizing grounding systems and lightning protection.
- Technical coordination and clarification with clients, grid operators, authorities and suppliers.
- Preparing technical specifications and tender documents for primary equipment.
- Coordinating with other disciplines such as secondary equipment, civil engineering and control systems.
- Supporting commissioning and acceptance of the installations.
- Relevant technologies, tools or methods:**
- Planning software: AutoCAD, Primtech, REVIT, EPLAN.
- Calculation tools: PowerFactory (DIgSILENT), NEPLAN, or vendor-specific tools.
- Standards & regulations: VDE-AR-N 4120 (TAR High Voltage), IEC standards, EN standards.
- Project management tools: MS Project, Jira.
- BIM (Building Information Modeling) in plant engineering.
- Typical KPIs or success metrics:**
- Planning quality: Number of required plan changes after approval < 5%.
- On-time delivery: Meeting planning milestones according to the overall project schedule.
- Cost efficiency: Adherence to the budget for the planned primary equipment.
- Technical compliance: Successful acceptance of the installation by the grid operator without primary technical issues.
- Interface management: Smooth coordination, measured by the number of delays in other disciplines caused by planning errors.
- Key challenges, risks or specifics:**
- High complexity and safety requirements in the high and extra high voltage range.
- Strict compliance with grid connection guidelines (TAR) of the respective grid operators.
- Long lead times and price fluctuations for major primary equipment.
- Coordination in confined spaces, especially during retrofit projects.
- Increasing requirements due to integration of renewable energies (e.g. reactive power management, FRT behavior).
- Ensuring physical safety and occupational health considerations in the design.
- Concrete deliverables:**
- Approval-ready primary technical planning documents (layouts, elevations, sections).
- Final single-line diagrams and schematic diagrams.
- Technical calculation reports (e.g. short-circuit withstand, grounding).
- Bills of quantities and technical specifications for procurement.
- Minutes of technical coordination meetings.
- Revision documents and as-built documentation.
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A company is looking for an experienced project manager for the approval planning of infrastructure projects.
- Management and coordination of the approval planning
- Technical support and coordination of all involved service providers (routing, land management, environmental, communications)
- Coordination of interfaces between departments and alignment with relevant stakeholders
- Preparation of regular project reports and continuous updating of project documentation
- Review and approval of deliverables from contracted service providers
- Ensuring compliance with legal and technical requirements
- Advising on the selection and hiring of specialist planners and experts
- Independently creating scope of work documents and evaluating offers
Project Planner (m/f/d)
A company is looking for an experienced project planner who is responsible for creating, updating, and adjusting project structure plans as well as integrating scheduling requirements from tenders and contracts. The goal is to monitor construction progress, assess risks, and ensure schedule adherence. The project planner will work closely with project management and other stakeholders to ensure smooth project execution.
Main tasks:
- Creating, updating, and adjusting the project structure plan and the overall project schedule.
- Integrating scheduling requirements from tenders and contracts.
- Tracking construction progress as well as changes and deliverables.
- Performing earned value analyses (S-curve) and defining the “Value of Work Done”.
- Preparing progress reports and schedule analyses.
- Incorporating resource planning into the schedule.
- Evaluating scheduling risks and advising risk management.
- Conducting schedule risk analyses (SRA).
- Coordinating interface milestones with project participants.
- Delivering work results to meet scheduling requirements.
- Preparing and reviewing schedule-related content in tender documents and contract drafts.
- Evaluating and integrating schedules during the bidding phase.
- Collecting and integrating regular schedule updates from contractors and suppliers.
- Monitoring contract compliance based on construction progress and deadlines.
- Ensuring the quality of schedules according to DCMA criteria.
- Performing forensic analysis of construction delays according to SCL Delay & Disruption Protocols.
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- O2C integration: define the level of integration of third-party systems:
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What should be completed for the topics within the Explore Phase?
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- Taking on the non-delegable client tasks according to the AHO guidelines, including defining objectives, budget responsibility and making key decisions.
- Managing and coordinating external planning offices, experts and construction companies.
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- Managing cost and schedule control as well as risk management across all project phases (according to HOAI).
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- Reviewing claims for additional costs and invoices.
- Regular reporting to the department management and political committees; ensuring transparency and traceable documentation.
- Relevant technologies, tools or methods:**
- CAD/BIM software: Autodesk Civil 3D, Revit, AutoCAD.
- Tendering, awarding, billing (AVA): RIB iTWO, ORCA AVA.
- Project management & control: MS Project, Projektron BCS, Asana.
- Construction management & documentation: PlanRadar, Capmo.
- Solid knowledge of VOB/B, VOB/C and HOAI.
- Typical KPIs or success metrics:**
- Budget adherence: deviation from the approved budget < 10%.
- Schedule adherence: meeting milestones (planning completion, start of construction, completion) with < 5% delay.
- Quality: low defect rate at handover (< 5% of trades with significant defects).
- Citizen satisfaction: minimal number of justified citizen complaints during the construction phase.
- Legal security: number of successfully defended additional claims or legal disputes.
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- Dealing with unforeseen ground conditions and contaminated sites.
- Complex and lengthy approval processes with various public stakeholders.
- Strict budget constraints and political pressure in case of cost overruns.
- Managing residents' interests and public communication.
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- Completed and approved design and execution planning.
- Successfully conducted tender procedure with signed construction contracts.
- Documented handovers according to VOB.
- Final project documentation and audited final invoices.
- Final report for senior management and political committees.
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On behalf of a leading medical technology company, an experienced technical drafter or product designer is sought for creating and maintaining technical documentation and design drawings.
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- Detail and dimension designs considering geometric and positional tolerances.
- Prepare and manage bills of materials and technical documents in the PDM/PLM system (e.g. SAP ECTR).
- Perform change services on existing drawings and documentation.
- Work closely with the development and production departments to ensure manufacturability.
- **Relevant technologies, tools or methods:**
- CAD systems: Siemens NX, SolidWorks, CATIA V5, Autodesk Inventor (depending on customer system)
- PDM/PLM systems: SAP ECTR, Teamcenter, Windchill
- Standards: Solid knowledge of relevant ISO and DIN standards for technical drawings, especially in regulated environments.
- ERP systems: SAP S/4HANA
- **Typical KPIs or success metrics:**
- On-time delivery of drawings and documents.
- Error rate in technical documentation (number of required correction loops).
- Compliance with internal and external design and documentation standards.
- Efficiency in processing changes (turnaround time).
- **Key challenges, risks or specifics:**
- High demands on accuracy and completeness of documentation due to strict regulatory requirements in medical technology (MDR).
- Traceability of changes (version control).
- Complexity of parts to be designed (e.g. freeform surfaces, complex assemblies).
- Close coordination with various stakeholders (development, purchasing, quality assurance, production).
- **Concrete deliverables:**
- Approval-ready 2D manufacturing drawings and 3D CAD models.
- Complete and released bills of materials in the ERP system.
- Updated technical product documentation.
- Change logs.
- **Lessons learned / best practices:**
- A clear, standardized template management speeds up the creation process significantly.
- Regular alignment meetings with production can prevent costly errors early on.
- Careful maintenance of master data in the PDM/PLM system is the foundation for efficient collaboration.
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ABB Control Technology Specialist (m/f/d)
Industry
Energy
Areas
Information Technology (IT)
Project Management
Project info
- Period01.09.2025 - 02.12.2025
- Capacityfrom 90%
- Daily rate720 - 970€
- LocationBerlin, Germany
- Language
- German(Native)
- German
- Remoteup to 10%
Description
For a power plant project we urgently require a freelance specialist for the migration and adaptation of the ABB 800xA control system.
Typical tasks in this role:**
Implement programming and commissioning with the ABB 800xA distributed control system.
Migrate existing control logic to the new system version, including adapting controllers and I/O modules.
Create and adjust process graphics, operator interfaces, and alarm management configurations.
Perform system tests, troubleshooting and performance optimizations to ensure plant availability and control capability.
Provide technical support to operations staff during commissioning and ramp-up.
Prepare and maintain technical documentation (functional diagrams, configuration descriptions, test protocols).
Work closely with the process engineering, electrical engineering departments and the plant operator.
Relevant technologies, tools or methods:**
Control system: ABB Ability™ System 800xA (including AC 800M Controller, Information Management, Batch Control).
Engineering tools: Control Builder M, Process Graphics Migration Tool, Bulk Data Manager.
Fieldbuses: PROFIBUS, Foundation Fieldbus, Modbus.
Virtualization: VMware, Hyper-V for testing and development environments.
Databases: SQL skills for analysis of historical data (e.g. 800xA History).
Knowledge of relevant standards for process and power plant engineering (e.g. IEC 61508, IEC 61511).
Typical KPIs or success metrics:**
Migration speed: Number of system components/functions migrated per week/month.
System availability: Control system uptime after migration > 99.9%.
Commissioning error rate: Critical software bugs after go-live < 5.
Test coverage: Percentage of successfully executed and documented test cases > 95%.
Project schedule adherence: Completion of migration and commissioning by the agreed deadline.
Operator acceptance: Positive feedback from operations staff on the new system environment.
Key challenges, risks or specifics:**
Brownfield migration with minimal downtime.
Ensuring compatibility between old and new system components (hardware/software).
High complexity of plant process logic (e.g. boiler control, turbine regulation).
Risk of cybersecurity vulnerabilities in networked control systems (e.g. CVEs for 800xA).
Managing interfaces to third-party systems (e.g. MES, ERP).
Need for intensive and precise collaboration between control, process engineering and operations.
Concrete deliverables:**
Migrated and functional control logic on the target system.
Fully tested and customer-approved process graphics and operator interfaces.
Acceptance reports for Factory Acceptance Test (FAT) and Site Acceptance Test (SAT).
Updated technical plant documentation.
Final migration report with lessons learned.
Trained operations personnel.
Requirements
Must-haves:**
Degree in automation, electrical or control engineering, or comparable qualification as a technician with many years of experience.
Several years of in-depth project experience with ABB 800xA control system, ideally in a power plant environment.
Proven experience in programming, visualization and commissioning of distributed control systems.
Experience in performing system migrations.
Willingness to work on site in an industrial plant.
Nice-to-haves:**
ABB certifications for System 800xA (e.g. Certified Engineer).
Knowledge in functional safety (SIL).
Experience with virtualization technologies and network engineering.
Knowledge in secondary and primary control of power plants.
Personal qualities and mindset:**
Strong analytical and systematic problem-solving skills.
High reliability and strong sense of responsibility and safety awareness.
Good communication and teamwork skills for working in interdisciplinary project teams.
Resilience and flexibility, especially during critical commissioning phases.
Independent and structured working style.
English
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